What are the Strategies to Reduce Corrective Maintenance Time with Infizo Desk

Overall productivity is significantly impacted if there is a failure in equipment, affecting plant operations. When assets break down, the entire responsibility for restoration lies with the maintenance team. It is crucial to build an environment within the organization that ensures metrics such as corrective maintenance time and Mean Time to Repair (MTTR) are tracked and addressed regularly, enhancing the sense of responsibility.

Here are a few strategies that will help reduce corrective maintenance time and increase efficiency using Infizo Desk:

Improve Accessibility

Accessibility refers to how easily equipment components can be reached and serviced. The maintenance team is well aware that it takes time to get assets running again. When a facility is designed, it is essential to plan for accessibility. Modifications can be made to arrange assets in a way that improves accessibility, making it easier for the maintenance team to perform their tasks efficiently.

Designing a facility with accessibility in mind involves more than just the layout. It requires considering the placement of equipment, the organization of tools, and the availability of spare parts. Infizo Desk can help by providing a comprehensive overview of the facility’s layout and identifying areas where accessibility can be improved. This software can also track the location of tools and spare parts, ensuring they are easily accessible when needed.

Improve Interchangeability

When replacing equipment parts, it is important to understand which components can be interchanged without altering the core functionality of the asset. This practice is common in manufacturing and hardware sectors. Improving interchangeability reduces corrective maintenance time by making it easier to remove and replace components quickly and effectively.

Infizo Desk can assist in managing the inventory of interchangeable parts, ensuring that the right parts are always available. It can also provide detailed information about which parts can be interchanged and how to perform the interchange without disrupting the operation of the equipment. This reduces the time spent searching for parts and figuring out how to replace them, leading to faster corrective maintenance.

Manage Redundant Systems

Managing redundant systems deals with corrective maintenance differently. While this technique might not show a significant reduction in restoration time for individual assets, it plays a crucial role in maintaining operational continuity. Redundant systems can take over the functions of failed assets, thereby reducing downtime and allowing the maintenance team to focus on the immediate task without disrupting overall operations.

Infizo Desk can help manage redundant systems by monitoring their status and ensuring they are ready to take over when needed. It can also provide alerts when a redundant system is activated, allowing the maintenance team to respond quickly. Additionally, the software can track the performance of redundant systems, ensuring they are maintained and ready to function when required.

Account for Human Limitations

Corrective maintenance is a process performed by workers, so it is important to consider human limitations when designing assets. The facility environment should be designed to accommodate the physical capabilities of workers. For example, the placement of assets, their height, and range should be set to ensure workers can comfortably read data and perform maintenance tasks without strain.

Infizo Desk can provide insights into how the facility environment can be improved to accommodate human limitations. It can track the performance of maintenance tasks and identify areas where workers may be experiencing difficulty. By analyzing this data, organizations can make adjustments to the facility environment to improve worker comfort and efficiency, leading to faster corrective maintenance.

Enhance Efficiency in Fault Recognition, Location, and Isolation

A major reduction in asset downtime and failure can be achieved by enhancing the skills of the maintenance workers. The goal is to improve their ability to recognize faults quickly and address them effectively. Proactive measures, such as regular training and providing technical tools, can significantly improve maintenance activities. Workers should be trained to perform maintenance tasks efficiently and have the technical ability to handle various maintenance challenges.

Infizo Desk can support this by providing training modules and technical resources to maintenance workers. The software can track the progress of training and ensure that workers have the necessary skills to perform maintenance tasks efficiently. Additionally, Infizo Desk can provide real-time data and diagnostics, helping workers to quickly identify and isolate faults, reducing the time needed for corrective maintenance.

Conclusion

Implementing these strategies with Infizo Desk will lead to a significant reduction in corrective maintenance time, boosting overall productivity and operational efficiency. By improving accessibility, interchangeability, managing redundant systems, accounting for human limitations, and enhancing fault recognition skills, organizations can ensure smoother and faster maintenance processes.

Infizo Desk offers a comprehensive solution that integrates all these strategies, providing a platform for effective maintenance management. The software’s ability to track and analyze data, manage inventory, monitor redundant systems, and provide training and technical resources makes it an invaluable tool for reducing corrective maintenance time.

In addition to these strategies, Infizo Desk also offers features such as automated scheduling, real-time alerts, and detailed reporting. These features help maintenance teams stay organized and proactive, further reducing the likelihood of equipment failures and the time needed for corrective maintenance.

Overall, Infizo Desk provides a holistic approach to maintenance management, addressing both the technical and human aspects of the process. By leveraging the capabilities of Infizo Desk, organizations can improve their maintenance practices, reduce downtime, and enhance overall productivity and efficiency.